The fretboard is not exactly the same size as the neck in the tapering width direction. I made the neck a little bit extra wide so I'd have something to work down.
I sanded the neck flush with the fretboard on an edge sander. After bandsaws, edge sanders are my favorite power tools. In this picture you can sight down the neck and see the fretboard is level. I laid a straight edge across it and tapped down any high frets. I found 2 spots still needing attention. Also in this picture you can see the frets were sanded flush with the fretboard.
This ledge at the top is where the nut will sit. I re-rounded the back of the neck after flushing it up with the fretboard.
In this picture I'm in the process of rounding the end of each fret with a file. Otherwise the edges of the frets are sharp like knives. That's bad if you wanted to play a sliding ZOOOOOOOOP! on your strings.
I made fret markers by drilling holes and gluing in dowels. After the glue dried I used a chisel to cut them flush with the fretboard. I made the fret markers smaller than normal just for the sake of being different.
Now I need to impatiently wait for my hardware to arrive in the mail before going any further. Even though it would have been a lot more expensive buying the hardware at a music store, there's something to be said for instant gratification.
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